Dy-SOFT
High flexibility, heat-resistant insulated wire for easy manipulation into tight spaces.
Voltage rating - 600V(450/750V)，Multiple certifications (PSE・UL・CSA・CE)
FEATURES
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High flexibility. PVC insulation developed for Dy-SOFT
Dy-SOFT is a high flexibility insulated wire by conductor consisting of 0.18～0.32mm thin wire and high flexibility PVC insulation. Dy-SOFT achieves efficient wiring and is space-saving for narrow equipment. Acceptable for flexion and mobile use
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Highly heat-resistant，flame-retardant，oil-resistant PVC
Dy-SOFT is suitable for use as machinery wiring.
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Meets multiple certification standards (PSE・UL・CSA・CE)
Dy-SOFT can be utilized in an array of equipment for a range of industries.
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Environmentally friendly design
PVC insulation is DOP free and RoHS adapted.
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Application example
Semiconductor manufacturing equipment.
Dy-SOFT multi-standard
| Certification | PSE | UL AWM | CSA AWM | TUV CE Marking |
|---|---|---|---|---|
| Multi Standard | Electrical Appliances and Material Safety Act | UL 758 | C22.2 No. 210 | EN50525-2-31 |
| Code | H-KIV | UL STYLE 1015 | I, A/B OIL RESISTANT |
H07V-K |
| Rated Voltage | 600V | 600V | 600V | 450/750V |
| Rated Temperature | 75°C | 105°C | 105°C | 70°C |
| Flame Retardant | JIS C 3005 | VW-1 | FT1 | EN50265-2-1 |
Dy-SOFT Surface Marking
| E91337-S | (UL) AWM 1015 (SIZE) VW-1 105°C 600V Ⅰ A/B FT1 O DYDEN |
 CE H07V-K 450/750V DYDEN |
Dy-SOFT <PS>E DYDEN H |
|---|---|---|---|
| UL • cUL | CE marking | PSE | |
Dy-SOFT Line-up
| Size AWG | Cross Section Area (mm2) | Conductor Construction (No/mm) | Conductor Diameter (mm) | Insulation Thickness (mm) | Overall Diameter (Approx. mm) | Approx. Weight (kg/km) | Current Capacity (A) |
|---|---|---|---|---|---|---|---|
| 18 | 0.814 | 32/0.18 | 1.2 | 0.85 | 2.9 | 15 | 22 |
| 16 | 1.50 | 59/0.18 | 1.6 | 0.85 | 3.3 | 23 | 31 |
| 14 | 2.16 | 85/0.18 | 1.9 | 0.85 | 3.6 | 30 | 40 |
| 12 | 3.56 | 7/20/0.18 | 2.7 | 0.85 | 4.4 | 48 | 53 |
| 10 | 5.52 | 7/31/0.18 | 3.4 | 1.0 | 5.4 | 73 | 71 |
| 8 | 8.91 | 7/50/0.18 | 4.3 | 1.3 | 6.9 | 120 | 95 |
| 6 | 14.07 | 7/79/0.18 | 5.4 | 1.7 | 8.8 | 190 | 129 |
| 4 | 22.27 | 7/125/0.18 | 6.8 | 1.7 | 10.2 | 280 | 168 |
| 2 | 35.45 | 7/199/0.18 | 8.6 | 1.8 | 12.2 | 425 | 227 |
| 1 | 44.48 | 19/92/0.18 | 9.8 | 2.3 | 14.4 | 545 | 260 |
| 1/0 | 56.57 | 19/117/0.18 | 11.0 | 2.3 | 15.6 | 670 | 307 |
| 2/0 | 73.49 | 19/152/0.18 | 12.6 | 2.3 | 17.2 | 845 | 359 |
| 3/0 | 91.61 | 12/300/0.18 | 14.7 | 2.3 | 19.3 | 1,050 | 413 |
| 4/0 | 116.04 | 19/240/0.18 | 15.8 | 2.3 | 20.4 | 1,290 | 481 |
| 300kcmil | 159.12 | 37/81/0.26 | 18.5 | 2.7 | 24.0 | 1,680 | 602 |
| 400kcmil | 212.16 | 37/108/0.26 | 21.4 | 2.7 | 26.9 | 2,280 | 721 |
| 500kcmil | 258.89 | 37/87/0.32 | 23.6 | 2.7 | 29.1 | 2,750 | 836 |
| 650kcmil | 336.26 | 37/113/0.32 | 27.0 | 3.1 | 33.3 | 3,570 | 978 |
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*Current Capacity for the conductor temperature of 105°C. In air at 40°C. 1core. Standard Wire Color：Black，Yellow/Green Customization available (wire color, size, conductor construction). |
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Dy-SOFT line-up
| Size (mm2) | Cross Section Area (mm2) | Conductor Construction (No/mm) | Conductor Diameter (mm) | Insulation Thickness (mm) | Overall Diameter (Approx. mm) | Approx. Weight (kg/km) | Current Capacity (A) |
|---|---|---|---|---|---|---|---|
| 2 | 1.93 | 24/0.32 | 1.8 | 0.85 | 3.5 | 28 | 39 |
| 3.5 | 3.62 | 45/0.32 | 2.4 | 0.85 | 4.1 | 45 | 53 |
| 5.5 | 5.47 | 68/0.32 | 3.0 | 1.0 | 5.0 | 67 | 71 |
| 8 | 7.72 | 96/0.32 | 3.5 | 1.2 | 5.9 | 95 | 89 |
| 14 | 13.51 | 168/0.32 | 4.7 | 1.7 | 8.1 | 170 | 129 |
| 22 | 21.71 | 5/54/0.32 | 6.0 | 1.7 | 9.4 | 255 | 168 |
| 38 | 36.03 | 7/64/0.32 | 8.3 | 1.8 | 11.9 | 430 | 238 |
| 60 | 57.99 | 7/103/0.32 | 10.6 | 2.3 | 15.2 | 690 | 319 |
| 80 | 79.38 | 7/141/0.32 | 12.4 | 2.3 | 17.0 | 915 | 378 |
| 100 | 97.96 | 7/174/0.32 | 13.7 | 2.3 | 18.3 | 1,110 | 438 |
| 150 | 141.87 | 7/252/0.32 | 16.5 | 2.7 | 21.9 | 1,590 | 582 |
| 200 | 193.10 | 7/343/0.32 | 19.3 | 2.7 | 24.7 | 2,120 | 690 |
| 250 | 247.55 | 19/162/0.32 | 21.9 | 2.7 | 27.3 | 2,640 | 819 |
| 325 | 320.90 | 19/210/0.32 | 24.9 | 3.1 | 31.1 | 3,420 | 957 |
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*Current Capacity for the conductor temperature of 105°C. In air at 40°C. 1core. Standard Wire Color：Black Customization available (wire color, size, conductor construction). |
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Dy-SOFT Insulation Heat Degradation Life
PVC insulation developed for Dy-SOFT. You can choose current rating tailored to use conditions. (Elongation 100% at heat-degradation).
Dy-SOFT flexing and twist characteristics
| Test Condition | Result | |||
| Dy-SOFT | ||||
| U Bend | R=75mm | St=500mm | About 60 times/min | AWG 2 |
| 10,000,000 over | ||||
| R=100mm | St=500mm | About 60 times/min | AWG 3/0 | |
| 10,000,000 over | ||||
| Flexing | R=80mm | W=1,000gf | About 30 times/min | AWG 3/0 |
| 738,200 (crack) | ||||
| R=100mm | W=1,000gf | About 30 times/min | AWG 1/0 | |
| 8,500,000 (brake wire) | ||||
| AWG 4 | ||||
| 6,890,000 (brake wire) | ||||
| Twist | L=200mm | θ=180 | About 60 times/min | AWG 1/0 |
| 2,781,000 (brake wire) | ||||
| L=200mm | θ=180 | About 60 times/min | AWG 3/0 | |
| 723,2000 (crack) | ||||
U-Bend
Flexing
Twist
Dy-SOFT Characteristic Example
| Application | Test Item | Standard | Dy-SOFT Result | ||
| AWG 4 | AWG 1/0 | ||||
| PSE | Unaged | Strength | 10 MPa Over | 17.5 | 17.0 |
| Elongation | 120% Over | 326 | 332 | ||
| Aged (120°C-120hrs) |
Strength | 90% Over | 98.9 | 95.3 | |
| Elongation | 75% Over | 97.9 | 98.8 | ||
| Oil Aged (85°C-4hrs) |
Strength | 80% Over | 102.6 | 90.7 | |
| Elongation | 60% Over | 107.6 | 86.4 | ||
| UL 758 CSA C22.2 |
Unaged | Strength | 10.3 MPa Over | 15.9 | 14.9 |
| Elongation | 100% Over | 303 | 317 | ||
| Aged (136°C-168hrs) |
Strength | 70% Over | 88.8 | 102 | |
| Elongation | 45% Over | 83.4 | 99.4 | ||
| Oil Aged (100°C-96hrs) |
Strength | 50% Over | 115.1 | 114.8 | |
| Elongation | 50% Over | 84.2 | 83.3 | ||
| EN50525 | Unaged | Strength | 12.5 MPa Over | 17.6 | 16.4 |
| Elongation | 125% Over | 320 | 316 | ||
| Aged (80°C-168hrs) |
Strength | 12.5 MPa Over | 17.4 | 16.7 | |
| +/-20% | -1.5% | +2.0 | |||
| Elongation | 125% Over | 306 | 319 | ||
| +/-20% | -4.4% | +1.0 | |||
PVC Insulation developed for Dy-SOFTHigh Flexibility，Oil-Resistant，Heat-Resistant，Easy Handling |
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